{"id":2445,"date":"2025-03-06T13:46:52","date_gmt":"2025-03-06T12:46:52","guid":{"rendered":"https:\/\/www.allmetsafetytools.eu\/?post_type=cases&#038;p=2445"},"modified":"2025-03-06T13:46:53","modified_gmt":"2025-03-06T12:46:53","slug":"surface-preparation-on-the-transocean-leader","status":"publish","type":"cases","link":"https:\/\/www.allmetsafetytools.eu\/de\/projekte\/surface-preparation-on-the-transocean-leader\/","title":{"rendered":"Case study: enhancing safety and efficiency in surface preparation on the transocean leader"},"content":{"rendered":"\n<p>In 2012, the Transocean Leader, a prominent offshore drilling rig, required comprehensive maintenance in its cementing room, encompassing diesel engines, piping, tanks, and structural frames. The project aimed to degrease, high-pressure wash, mechanically pretreat corroded areas, perform spot painting on pretreated sections, and repaint the entire unit, transitioning from orange to blue.\u200b<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Challenges<\/h2>\n\n\n\n<p>The maintenance team faced several obstacles:\u200b<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Surface contaminants<\/strong>: The presence of grease, oil, and other impurities necessitated thorough cleaning.\u200b<\/li>\n\n\n\n<li><strong>Confined spaces<\/strong>: The cramped environment, coupled with intricate wiring and instruments, rendered traditional blasting methods impractical.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Considered solutions<\/h2>\n\n\n\n<p>The team evaluated multiple surface preparation methods:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Spot sandblasting\/vacuum blasting<\/strong>: Deemed unsuitable due to space constraints and potential equipment interference.\u200b<\/li>\n\n\n\n<li><strong>Mechanical pretreatment with flap discs\/needle guns<\/strong>: Posed risks of hot sparks and required extensive safety measures.\u200b<\/li>\n\n\n\n<li><strong>Ultra High-Pressure Water Jetting (2000 bar)<\/strong>: Presented challenges in confined spaces and required significant setup.\u200b<\/li>\n\n\n\n<li><strong>Mechanical Pretreatment with Safety Tools Allmet ATEX-Tools<\/strong>: Offered a cold work solution with minimal setup and enhanced safety features.<\/li>\n<\/ul>\n\n\n\n\n<div id=\"content\">\n    <div class=\"modal fade\" id=\"infoModal\" tabindex=\"-1\" aria-labelledby=\"infoModalLabel\" aria-hidden=\"true\">\n        <div class=\"modal-dialog\">\n            <div class=\"modal-content\">\n                <div class=\"modal-header\">\n                    <h1 class=\"modal-title fs-5\" id=\"infoModalLabel\">Kontaktformular<\/h1>\n                    <button type=\"button\" class=\"close\" data-bs-dismiss=\"modal\" 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Request a free demo!<\/h2>\n        <div class=\"buttons\">\n                            <a href=\"\" class=\"btn wp-block-button__link\" data-bs-target=\"#infoModal\" data-bs-toggle=\"modal\">\n                    <span class=\"icon-mail\"><\/span>\n                    Contactform                <\/a>\n                                        <a href=\"tel:003178 303 19 20\" target=\"_blank\" class=\"btn wp-block-button__link\">\n                    <span class=\"icon-phone\"><\/span>\n                    Call us                <\/a>\n                    <\/div>\n    <\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">The chosen solution:<\/h2>\n\n\n\n<p>The team selected mechanical pretreatment using Safety Tools Allmet&#8217;s <a href=\"https:\/\/www.allmetsafetytools.eu\/product-category\/spark-free-tools\/grinding-solutions\/\">ATEX-certified grinding tools<\/a>, specifically the <a href=\"https:\/\/www.allmetsafetytools.eu\/product\/spark-free-tools\/grinding-solutions\/a-0010-rough-boy\/\">A-0010 &#8222;Rough Boy&#8220; <\/a>and A-0008 &#8222;Big Papa&#8220; models. This decision was based on several advantages:\u200b<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Safety<\/strong>: The tools operate without emitting hot sparks, eliminating the need for hot work permits and reducing fire hazards.\u200b<\/li>\n\n\n\n<li><strong>Dust control<\/strong>: Low RPM operation minimizes airborne dust, enhancing visibility and reducing respiratory risks.\u200b<\/li>\n\n\n\n<li><strong>Surface cleanliness<\/strong>: The rotary files achieved a cleanliness level of ST 3 \/ Sa 2 \u00bd, meeting industry standards.\u200b<\/li>\n\n\n\n<li><strong>Surface roughness<\/strong>: The treated surfaces exhibited a roughness of 50-75 microns, aligning with NORSOK M-501 requirements.\u200b<\/li>\n\n\n\n<li><strong>Productivity<\/strong>: The tools required minimal setup and demonstrated higher efficiency compared to traditional methods like needle guns or flap discs.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">Outcomes<\/h2>\n\n\n\n<p>The implementation of Safety Tools Allmet&#8217;s grinding tools yielded notable benefits:\u200b<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Operational efficiency<\/strong>: Simplified setup with only compressed air hoses led to faster completion times. The robust design ensured minimal wear, allowing the tools to be reused for multiple projects.\u200b<\/li>\n\n\n\n<li><strong>Cost-effectiveness<\/strong>: Enhanced productivity and durable tool construction resulted in significant cost savings over time.\u200b<\/li>\n\n\n\n<li><strong>Quality assurance<\/strong>: The tools provided surfaces that met cleanliness and roughness standards, ensuring optimal adhesion for subsequent paint applications.\u200b<\/li>\n\n\n\n<li><strong>Health and safety<\/strong>: Low vibration levels reduced operator fatigue, and the absence of hot sparks and airborne dust minimized health risks.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Operator feedback<\/h2>\n\n\n\n<p><em>Operators reported positive experiences, noting the equipment&#8217;s reliability, low noise levels, and efficiency in removing paint and rust without requiring excessive force.\u200b<\/em><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Conclusion<\/h2>\n\n\n\n<p>The use of Safety Tools Allmet&#8217;s ATEX-certified grinding tools on the Transocean Leader exemplifies how innovative equipment can overcome challenging maintenance scenarios. By prioritizing safety, efficiency, and quality, these tools offer a superior alternative to traditional mechanical pretreatment methods.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1000\" height=\"705\" data-src=\"https:\/\/www.allmetsafetytools.eu\/wp-content\/uploads\/2025\/03\/Difficult-access-some-corrosion1.jpg\" alt=\"\" class=\"wp-image-2452 lazyload\" data-srcset=\"https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Difficult-access-some-corrosion1.jpg 1000w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Difficult-access-some-corrosion1-300x212.jpg 300w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Difficult-access-some-corrosion1-768x541.jpg 768w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Difficult-access-some-corrosion1-416x293.jpg 416w\" data-sizes=\"(max-width: 1000px) 100vw, 1000px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" style=\"--smush-placeholder-width: 1000px; --smush-placeholder-aspect-ratio: 1000\/705;\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1000\" height=\"705\" data-src=\"https:\/\/www.allmetsafetytools.eu\/wp-content\/uploads\/2025\/03\/Different-types-of-tools-provide-good-access1.jpg\" alt=\"\" class=\"wp-image-2453 lazyload\" data-srcset=\"https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Different-types-of-tools-provide-good-access1.jpg 1000w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Different-types-of-tools-provide-good-access1-300x212.jpg 300w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Different-types-of-tools-provide-good-access1-768x541.jpg 768w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Different-types-of-tools-provide-good-access1-416x293.jpg 416w\" data-sizes=\"(max-width: 1000px) 100vw, 1000px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" style=\"--smush-placeholder-width: 1000px; --smush-placeholder-aspect-ratio: 1000\/705;\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"1000\" height=\"705\" data-src=\"https:\/\/www.allmetsafetytools.eu\/wp-content\/uploads\/2025\/03\/Here-a-die-grinder-is-in-use1.jpg\" alt=\"\" class=\"wp-image-2454 lazyload\" data-srcset=\"https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Here-a-die-grinder-is-in-use1.jpg 1000w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Here-a-die-grinder-is-in-use1-300x212.jpg 300w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Here-a-die-grinder-is-in-use1-768x541.jpg 768w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/Here-a-die-grinder-is-in-use1-416x293.jpg 416w\" data-sizes=\"(max-width: 1000px) 100vw, 1000px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" style=\"--smush-placeholder-width: 1000px; --smush-placeholder-aspect-ratio: 1000\/705;\" \/><\/figure>\n<\/div>\n<\/div>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" width=\"1000\" height=\"705\" data-src=\"https:\/\/www.allmetsafetytools.eu\/wp-content\/uploads\/2025\/03\/The-steel-is-clean-and-free-of-corrosion1.jpg\" alt=\"\" class=\"wp-image-2455 lazyload\" style=\"--smush-placeholder-width: 1000px; --smush-placeholder-aspect-ratio: 1000\/705;width:403px;height:auto\" data-srcset=\"https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/The-steel-is-clean-and-free-of-corrosion1.jpg 1000w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/The-steel-is-clean-and-free-of-corrosion1-300x212.jpg 300w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/The-steel-is-clean-and-free-of-corrosion1-768x541.jpg 768w, https:\/\/www.allmetsafetytools.eu\/de\/wp-content\/uploads\/sites\/7\/2025\/03\/The-steel-is-clean-and-free-of-corrosion1-416x293.jpg 416w\" data-sizes=\"(max-width: 1000px) 100vw, 1000px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" \/><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\">Explore our solutions<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Surface treatment in ATEX Zones<\/strong>: Safely prepare surfaces in explosive environments with our ATEX-certified tools, ensuring compliance and optimal coating adhesion.\u200b<\/li>\n\n\n\n<li><strong>Spot repair in ATEX Zones<\/strong>: Address localized corrosion efficiently using our specialized equipment, designed for safe operation within ATEX environments.\u200b<\/li>\n\n\n\n<li><strong>Corrosion removal in ATEX Zones<\/strong>: Effectively remove corrosion without the risks associated with traditional methods, maintaining structural integrity.\u200b<\/li>\n\n\n\n<li><strong>Paint and coating removal in ATEX Zones<\/strong>: Strip old paints and coatings safely in hazardous areas with our compliant tools, facilitating necessary maintenance while adhering to safety standards.\u200b<\/li>\n<\/ul>\n\n\n\n\n<div id=\"content\">\n    <div class=\"modal fade\" id=\"infoModal\" tabindex=\"-1\" aria-labelledby=\"infoModalLabel\" aria-hidden=\"true\">\n        <div class=\"modal-dialog\">\n            <div class=\"modal-content\">\n                <div class=\"modal-header\">\n                    <h1 class=\"modal-title fs-5\" id=\"infoModalLabel\">Kontaktformular<\/h1>\n                    <button type=\"button\" class=\"close\" data-bs-dismiss=\"modal\" aria-label=\"Close\">&times;<\/button>\n                <\/div>\n                <div class=\"modal-body\">\n                                        \n                <div class='gf_browser_gecko gform_wrapper gravity-theme gform-theme--no-framework' data-form-theme='gravity-theme' data-form-index='0' id='gform_wrapper_2' >\n                        <div class='gform_heading'>\n                            <p class='gform_description'><\/p>\n                        <\/div><form method='post' enctype='multipart\/form-data'  id='gform_2'  action='\/de\/wp-json\/wp\/v2\/cases\/2445' data-formid='2' novalidate>\n                        <div class='gform-body gform_body'><div id='gform_fields_2' class='gform_fields top_label form_sublabel_below description_below validation_below'><div id=\"field_2_10\" class=\"gfield gfield--type-html gfield--input-type-html gfield--width-full gfield_html gfield_html_formatted gfield_no_follows_desc field_sublabel_below gfield--no-description field_description_below field_validation_below gfield_visibility_visible\"  ><h3>Kostenintensive Verz\u00f6gerungen durch unzuverl\u00e4ssige Ger\u00e4te? Fordern Sie jetzt <strong>kostenlose<\/strong> technische Beratung an!<\/h3><\/div><div id=\"field_2_1\" class=\"gfield gfield--type-text gfield--input-type-text gfield_contains_required field_sublabel_below gfield--no-description field_description_below hidden_label field_validation_below gfield_visibility_visible\"  ><label class='gfield_label gform-field-label' for='input_2_1'>Vor- und Nachname<span class=\"gfield_required\"><span class=\"gfield_required gfield_required_text\">(erforderlich)<\/span><\/span><\/label><div class='ginput_container ginput_container_text'><input name='input_1' id='input_2_1' type='text' value='' class='large'    placeholder='Vor- und Nachname' aria-required=\"true\" aria-invalid=\"false\"   \/><\/div><\/div><div id=\"field_2_5\" class=\"gfield gfield--type-email gfield--input-type-email gfield--width-full gfield_contains_required field_sublabel_below gfield--no-description field_description_below hidden_label field_validation_below gfield_visibility_visible\"  ><label class='gfield_label gform-field-label' for='input_2_5'>E-Mail-Adresse<span class=\"gfield_required\"><span class=\"gfield_required gfield_required_text\">(erforderlich)<\/span><\/span><\/label><div class='ginput_container ginput_container_email'>\n                            <input name='input_5' id='input_2_5' type='email' value='' class='large'   placeholder='E-Mail-Adresse' aria-required=\"true\" aria-invalid=\"false\"  \/>\n                        <\/div><\/div><div id=\"field_2_7\" class=\"gfield gfield--type-textarea gfield--input-type-textarea gfield--width-full gfield_contains_required field_sublabel_below gfield--no-description field_description_below hidden_label field_validation_below gfield_visibility_visible\"  ><label class='gfield_label gform-field-label' for='input_2_7'>Wie k\u00f6nnen wir Ihnen helfen?<span class=\"gfield_required\"><span class=\"gfield_required gfield_required_text\">(erforderlich)<\/span><\/span><\/label><div 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class=\"content\">\n        <h2><strong data-start=\"398\" data-end=\"446\">\u200b<span class=\"relative -mx-px my-[-0.2rem] rounded px-px py-[0.2rem]\">Invest in Durable, Certified Equipment. <\/span><\/strong><span class=\"relative -mx-px my-[-0.2rem] rounded px-px py-[0.2rem]\">Optimize your procurement strategy with our long-lasting, ATEX-compliant tools, ensuring safety and cost-effectiveness.<\/span><\/h2>\n        <div class=\"buttons\">\n                            <a href=\"\" class=\"btn wp-block-button__link\" data-bs-target=\"#infoModal\" data-bs-toggle=\"modal\">\n                    <span class=\"icon-mail\"><\/span>\n                    Contacform                <\/a>\n                                        <a href=\"tel:0031783031920\" target=\"_blank\" class=\"btn wp-block-button__link\">\n                    <span class=\"icon-phone\"><\/span>\n                    Call us                <\/a>\n                    <\/div>\n    <\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\">Contact us today<\/h2>\n\n\n\n<p>Ensure the safety and reliability of your assets with Allmet Safety Tools&#8216; expert services. Contact us to discuss how our solutions can meet your maintenance and repair needs.\u200b<\/p>\n\n\n\n                <div class='gf_browser_gecko gform_wrapper gravity-theme gform-theme--no-framework' data-form-theme='gravity-theme' data-form-index='0' id='gform_wrapper_2' >\n                        <div class='gform_heading'>\n                            <h2 class=\"gform_title\">Schedule an appointment<\/h2>\n                            <p class='gform_description'><\/p>\n                        <\/div><form method='post' enctype='multipart\/form-data'  id='gform_2'  action='\/de\/wp-json\/wp\/v2\/cases\/2445' data-formid='2' novalidate>\n                        <div class='gform-body gform_body'><div id='gform_fields_2' class='gform_fields top_label form_sublabel_below description_below validation_below'><div id=\"field_2_10\" class=\"gfield gfield--type-html gfield--input-type-html gfield--width-full gfield_html gfield_html_formatted gfield_no_follows_desc field_sublabel_below gfield--no-description field_description_below field_validation_below gfield_visibility_visible\"  ><h3>Kostenintensive Verz\u00f6gerungen durch unzuverl\u00e4ssige Ger\u00e4te? Fordern Sie jetzt <strong>kostenlose<\/strong> technische Beratung an!<\/h3><\/div><div id=\"field_2_1\" class=\"gfield gfield--type-text gfield--input-type-text gfield_contains_required field_sublabel_below gfield--no-description field_description_below hidden_label field_validation_below gfield_visibility_visible\"  ><label class='gfield_label gform-field-label' for='input_2_1'>Vor- und Nachname<span class=\"gfield_required\"><span class=\"gfield_required gfield_required_text\">(erforderlich)<\/span><\/span><\/label><div class='ginput_container ginput_container_text'><input name='input_1' id='input_2_1' type='text' value='' class='large'    placeholder='Vor- und Nachname' aria-required=\"true\" aria-invalid=\"false\"   \/><\/div><\/div><div id=\"field_2_5\" class=\"gfield gfield--type-email gfield--input-type-email gfield--width-full gfield_contains_required field_sublabel_below gfield--no-description field_description_below hidden_label field_validation_below gfield_visibility_visible\"  ><label class='gfield_label gform-field-label' for='input_2_5'>E-Mail-Adresse<span class=\"gfield_required\"><span class=\"gfield_required gfield_required_text\">(erforderlich)<\/span><\/span><\/label><div class='ginput_container ginput_container_email'>\n                            <input name='input_5' id='input_2_5' type='email' value='' class='large'   placeholder='E-Mail-Adresse' aria-required=\"true\" aria-invalid=\"false\"  \/>\n                        <\/div><\/div><div id=\"field_2_7\" class=\"gfield gfield--type-textarea gfield--input-type-textarea gfield--width-full gfield_contains_required field_sublabel_below gfield--no-description field_description_below hidden_label field_validation_below gfield_visibility_visible\"  ><label class='gfield_label gform-field-label' for='input_2_7'>Wie k\u00f6nnen wir Ihnen helfen?<span class=\"gfield_required\"><span class=\"gfield_required gfield_required_text\">(erforderlich)<\/span><\/span><\/label><div 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